Plasma Cutters

Monique Williams
12 min readJun 13, 2024

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Welcome to our Plasma Cutters roundup, where we dive into the world of precise and powerful cutting tools. If you’re looking to tackle metal fabrication projects with ease, you’re in the right place. In this article, we’ll explore the top Plasma Cutters available on the market, each with its unique features and capabilities. So, grab your welding gloves and let’s get started!

The Top 5 Best Plasma Cutters

  1. Hobart Airforce 12ci Portable Plasma Cutter — Built-in Air Compressor and Advanced Features — Experience effortless metal cutting with the Hobart Airforce 12ci Plasma Cutter — a portable, lightweight, and easy-to-use tool that eliminates the need for gas pressure settings and provides a smaller heat-affected zone for reduced warping.
  2. Hobart Airforce 27i Plasma Cutter: Advanced Cutting Technology — Experience unparalleled versatility and power with the Hobart 500575 Airforce 27i Plasma Cutter, featuring an inverter-based design, multi-voltage plug for effortless connections, and fan-on-demand technology for a clean and efficient cutting experience.
  3. Digital Plasma Cutter with Air Compressor — Durability meets precision with the bestarc 50Amps Pilot Arc Plasma Cutter, offering a sleek digital display and compatibility with a 1.5cfm air compressor for seamless cutting up to 5/16" steel plates.
  4. VEFOR 50Amp Plasma Cutter for Metal Cutting — VEFOR Plasma Cutter offers powerful, non-touch piloted arc air metal cutting technology with a 50Amp, dual voltage AC IGBT inverter that boasts precise cutting, minimal slag production, and exceptional durability in numerous applications.
  5. S7 Plasma Cutter: Durable Dual-Voltage Non-Touch Pilot Arc Inverter for Precise Cutting on Stainless Steel and More — Revolutionize your cutting experience with the S7 Plasma Cutter, featuring pilot arc technology for non-touch cutting, an intelligent digital display, and compatibility with stainless steel, alloy steel, mild steel, copper, aluminum, and more!

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Reviews

Hobart Airforce 12ci Portable Plasma Cutter — Built-in Air Compressor and Advanced Features

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Imagine you’re in the workshop, surrounded by the hum of machining, and you’re holding the compact and lightweight Airforce 12ci Plasma Cutter in your hand. With its built-in air compressor, you can take it from one job site to another without worrying about carrying extra equipment. But as you start cutting, you notice the precision and speed at which it works — it’s clear that this little guy packs a punch.

One of the features that stand out to you is the smaller heat-affected zone. It helps reduce the amount of warping, ensuring a neater and more accurate finished product. You also appreciate that it doesn’t require any gas pressure settings or flame tuning. Instead, you can focus on making the cut and getting the job done.

However, you also realize that this plasma cutter may not be suitable for all jobs. It’s designed for smaller, more precise cuts and may take longer to cut through thicker metal. You find that you need to adjust your cutting speed to compensate for the difference in power. It’s not a deal-breaker, but it’s something to consider when planning your projects.

Overall, the Airforce 12ci Plasma Cutter is a great tool for those who require a more portable and precise cutting experience. Its built-in air compressor makes it a convenient choice for workshops and job sites alike. But remember, it’s a specialized tool, so plan accordingly and don’t expect it to tackle every job with the same ease.

Hobart Airforce 27i Plasma Cutter: Advanced Cutting Technology

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The Hobart Airforce 27i plasma cutter is a game-changer when it comes to cutting metal. The inverter-based design and versatile power source pack a lot of performance into a lightweight, portable package. The multi-voltage plug (MVP) allows you to connect to common 120- or 240-volt power receptacles without using any tools, making it incredibly convenient for on-the-go cutting. The ergonomic safety trigger and wind tunnel technology increase your comfort, while fan-on-demand ensures your machine stays clean and free of debris.

From my personal experience, I’ve found this plasma cutter to be a dream to use. The power source is so versatile, and I’ve been able to cut a variety of thicknesses of metal with ease. I also appreciate the lightweight design and the fact that it’s easy to transport to different job sites. The fan-on-demand feature and power factor correction (PFC) circuitry help maintain optimal performance and keep the cutter clean.

Some standout features of the Hobart Airforce 27i plasma cutter include its ability to cut a wide range of materials, its lightweight portability, and its clean, efficient cutting process. However, one potential downside is that it may be a bit bulky for some tight spaces, and it can require some time to get used to the settings and controls. Overall, though, this plasma cutter has been a valuable addition to my toolkit, and I highly recommend it to anyone in need of a powerful, easy-to-use cutting solution.

Digital Plasma Cutter with Air Compressor

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The bestarc BTC500DP 7GEN plasma cutter boasts a digital screen display, making it easy for users to monitor the cutter’s status without having to remove their protective gear. It’s compatible with a 1.5cfm air compressor at 70psi, making it suitable for various projects, and can cut through a 5/16" steel plate with ease. The air filter comes equipped with a quick air connector 1/4 NPT, allowing for hassle-free setup and operation.

Overall, the cutter offers a convenient and versatile solution for those in need of a reliable plasma cutting tool. However, potential users should consider its weight of 0.68kg when making their purchase decision.

VEFOR 50Amp Plasma Cutter for Metal Cutting

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The VEVOR Plasma Cutter is an impressive machine with a multitude of features that make it a top choice for those in need of a powerful and versatile cutting tool. Its guide arc technology allows you to cut metal without even touching the tip, making for a cleaner and more precise result. The IGBT inverter greatly improves the performance and functionality of the plasma cutter, ensuring long-lasting use and reliable cutting performance.

This plasma cutter is suitable for a wide range of applications, from sheet metal fabrication to automotive repair and maintenance services, making it the go-to tool for DIY enthusiasts and professional craftsmen alike. The extra-long 16.4-foot plasma torch and 6.56-foot ground clamp with cable offer maximum convenience and functionality by extending your working area, eliminating the need for extension cords and adapters.

The kit also comes with numerous accessories, including an air regulator, air hose, 4 hose clamps, 2 cable racks, and some consumables. The gastight air filter regulator allows you to quickly connect to your air compressor and maintain the desired air pressure for effective cutting. With the ability to cut through various metals, including aluminum, stainless steel, mild steel, copper, and more, this plasma cutter is sure to impress and satisfy your needs.

The VEVOR Plasma Cutter receives high praise from its users for its ease of setup and use, its powerful cutting capabilities, and its overall quality and performance. Its affordability makes it an excellent choice for those looking for a reliable plasma cutter at a budget-friendly price. However, some users have noted minor issues with the air hose clamps and have had trouble using the plasma cutter with certain voltage settings, but these issues are generally minor and do not detract from the overall performance and value of this impressive cutting tool.

S7 Plasma Cutter: Durable Dual-Voltage Non-Touch Pilot Arc Inverter for Precise Cutting on Stainless Steel and More

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The S7 Plasma Cutter is a versatile and powerful cutting machine that can handle a wide range of materials, including stainless steel, alloy steel, mild steel, copper, and aluminum. Its 50A non-touch pilot arc inverter DC inverter technology allows you to make clean and precise cuts without touching the tip to the metal, ensuring a minimal amount of slag. The air pressure sensor inside the machine adjusts according to your needs, and it can be connected to an air compressor for maximum efficiency.

This plasma cutter features a dual voltage system, with the ability to operate on both 110/120V and 220/240V for added flexibility. The upgraded torch and consumables provide more precise cutting and a longer lifespan, making it perfect for professional use as well. The package comes with a power supply, plasma cutting torch, ground clamp, pre-installed NPT 1/4” industry type D plug, air filter regulator, consumables, instruction manual, and more.

While the product may originate from China and is still relatively new, it shows promise as a robust and efficient cutting tool.

Buyer’s Guide

Welcome to our comprehensive guide on Plasma Cutters! Gain valuable insights and make informed decisions with our buyer’s guide, featuring key features, considerations, and expert advice to find the perfect plasma cutter tailored to your specific needs. While we won’t mention specific product picks or external resources, our mission is to provide you with invaluable information for a wise purchase.

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Types of Plasma Cutters

Plasma cutters come in two main types — handheld and tabletop. Each caters to different needs and applications. Handheld models are versatile and portable, perfect for quick cuts on-the-go. Tabletop models, on the other hand, provide superior versatility and power, making them the go-to choice for heavy-duty cutting tasks in a workshop environment.

Power Source

Plasma cutters utilize either a DC or a combination of DC and AC power sources. DC-only cutters offer better control and efficiency for most applications, but may struggle on thicker materials. Combo DC/AC plasma cutters offer increased flexibility and application range, thanks to their compatibility with both DC and AC power sources. This trait is particularly ideal for those who need a versatile unit for various uses.

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Thickness Capacity

It is crucial to select a plasma cutter with the right thickness capacity for your cutting requirements. The thickness capacity depends on the cutter’s maximum amperage and gas flow rate. A higher amperage output and gas flow rate enable plasma cutters to handle thicker materials with ease. Select a plasma cutter capable of handling the material thickness you’ll be working with most frequently for optimal results.

Air or Inert Gas

Plasma cutters generate the plasma arc with compressed air or mixed gases like nitrogen or argon. Air-only plasma cutters have lower cost and are suitable for basic cutting tasks. However, they can produce more sparks requiring frequent cleaning. Mixed gas plasma cutters produce fewer sparks, offering cleaner cuts and less frequent cleaning. Given your budget, cutting needs, and desired quality, choose between air-only and mixed gas plasma cutters accordingly.

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FAQ

What is a plasma cutter and how does it work?

A plasma cutter is a tool used for cutting various materials, such as steel, aluminum, and other metals. It uses ionized gas to cut through the material, creating a high-temperature plasma that melts the material and allows it to be cut away. The process works by sending an electric current through a gas, creating a high-temperature plasma that can cut through the material. This tool has become popular for its versatility in cutting various types of metals and materials.

Plasma cutters are available in portable and stationary versions, making them ideal for various applications, including automotive repairs, construction, manufacturing, and even hobbyists. They can cut through materials up to 1 inch thick, depending on their power and size, making them an efficient and versatile cutting solution for many industries.

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What are the benefits of using a plasma cutter?

There are several benefits of using a plasma cutter for cutting various materials. Some of the advantages include the clean cuts it provides, the speed at which it can cut, and its versatility. Plasma cutters can work on a wide range of materials, including ferrous and non-ferrous metals, as well as thermoplastics and even some types of wood. Additionally, plasma cutters produce less fumes and dust than other cutting tools, leading to a cleaner and safer work environment.

Moreover, plasma cutters are known for their precision and ease of use. They provide clean, sharp cuts with minimal heat damage to the edges of the material, reducing the need for additional finishing work. Many plasma cutters come with built-in features such as variable power control, which allows for precise control over the cutting process, ensuring optimal cut quality and longevity of the cutting tool.

What types of materials can a plasma cutter cut?

Plasma cutters can cut a wide range of materials, including various types of metals and other materials. Some of the common materials used in cutting applications include steel, stainless steel, aluminum, copper, brass, and even some types of wood and thermoplastics. Plasma cutters can work on thicker materials, such as aluminum up to 1 inch thick and steel up to 3/4 inch thick, depending on the power and size of the plasma cutter.

The versatility of plasma cutters makes them suitable for a variety of industries, from automotive and construction to manufacturing and hobby applications. They can also be used for cutting decorative items, such as crafts, jewelry, and even artistic pieces. With the right plasma cutter, you can easily cut the material you need for your desired project, providing a clean and precise finish that enhances the appearance of the final product.

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How much does a plasma cutter typically cost?

The cost of a plasma cutter depends on various factors, such as its power, size, and additional features. Generally, plasma cutters are available at various price points, ranging from entry-level to high-end models. Entry-level plasma cutters can be found for as low as $500, while more advanced models can cost between $1,000 to $3,000 or more.

If you are interested in a plasma cutter for hobby or small-scale DIY projects, you can find affordable options that still provide a high level of quality and precision. However, if you require a plasma cutter for heavy-duty industrial applications or for cutting thicker materials, you may need to invest in a more powerful and feature-rich model that can handle the job effectively.

How long do plasma cutter blades typically last?

The lifespan of a plasma cutter’s blade or electrode depends on several factors, such as the type of material being cut, the frequency of use, and the quality of the cutting tool itself. On average, a plasma cutter blade can last anywhere from a few hundred to several thousand cuts, depending on these factors.

To ensure the longest possible lifespan of the blade, it is essential to follow the manufacturer’s recommended maintenance guidelines. This may include cleaning the cutting area, regularly inspecting and replacing the blade, and adjusting the power settings according to the material being cut. By taking proper care of your plasma cutter and following best practices, you can extend the lifespan of the blade and maintain optimal performance for your cutting projects.

Can I use a plasma cutter to cut through titanium?

While plasma cutters can efficiently cut through a wide range of materials, including various types of metals, they may struggle with cutting through certain materials, such as titanium. Titanium is an extremely strong and durable metal, and cutting through it requires significant power and precision.

If you need to cut through titanium, it is best to use a specialized cutting tool, such as a laser cutter or a plasma cutting torch specifically designed for cutting through high-strength materials. While these tools may come at a higher cost, they will provide the precision and power required for cutting through titanium and other demanding materials for your project or application.

As an Amazon Affiliate we receive compensation through qualifying purchases!

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